Yes, boltless teardrop pallet racking is generally considered fast and easy to install. Beam connections are installed very quickly once upright frames are properly set, and this advantage allows warehouses who stock a variety of goods flexibility in adjusting and adding addition levels to accomplish their storage requirements. It is important to note that all teardrop pallet racking is not created equal however, despite capacity ratings often being similar. In an effort to provide the most economical solutions, many products in the marketplace today are imported and feature open-back frame constructions which do not hold up well to forklift impacts and can cause serious safety concerns. As safety and quality is critical to operations, Racking Pros only features teardrop pallet racking that is USA-made with a premium closed-tube construction with 250% more front impact strength, 44x more twist resistance, and 68% more side impact resistance versus common open-back frames.
Boltless teardrop pallet racking is easy to install for these reasons:
Ease of Installation
- Tool-Free Assembly: The boltless design eliminates the need for bolts, nuts, or special tools to assemble beams to the frames. Components typically snap or slide into place, which simplifies the assembly process.
- Pre-Punched Holes: Teardrop racking systems come with pre-punched holes in the frame columns that align easily, allowing for straightforward insertion of beams into the level uprights.
- Adjustable Shelves (Levels): The design allows for easy adjustment of shelf heights on the frames, typically in 2" vertical increments, without the need for disassembly. Shelves, or levels, can be repositioned to accommodate different pallet sizes and inventory needs quickly.
- Clear Instructions: Manufacturers should provide or make available online detailed guides and instructions for safe and proper installation, making the process intuitive even for those with limited experience. On RackingPros.com these instructions can be found under the 📄 Documents & Notes tab on each product page.
- Modular Design: The racking is modular, allowing sections to be added or removed as needed without extensive effort. This modularity also simplifies the initial setup as it can be built in stages. On RackingPros.com you can purchase the "starter bay" or "add-on bay" to quickly build out your unique storage racks or aisles.
Steps in Installation
- Site Preparation: Clear and measure the area where the racking will be installed to ensure proper alignment and spacing. Review the manufacturers installation guide to ensure all appropriate preparation and installation steps are met.
- Assemble Uprights: Position the upright frames in the designated spots, ensuring they are level and evenly spaced. Ensure proper concrete anchors are used once uprights are in the appropriate space; review RMI code for safety and compliance.
- Insert Beams: Insert the horizontal beams into the pre-punched teardrop holes in the uprights. Ensure they are locked securely in place.
- Add Safety Clips: Some systems use safety clips or pins to further secure the beams, ensuring stability and safety.
- Install Accessories: Add any necessary accessories, such as wire decking, row spacers, or column protectors, as needed.
Conclusion
Overall, the simplicity of boltless teardrop pallet racking makes it an excellent choice for businesses looking to quickly and efficiently set up their storage systems without needing specialized tools or extensive labor. The ease of installation also means that the system can be reconfigured or expanded with minimal disruption to warehouse operations. At RackingPros.com, we only provide the safest and USA-made teardrop pallet racking systems available as kits or by the component (frames, beams, accessories).
